Showing posts with label Maintenance. Show all posts
Showing posts with label Maintenance. Show all posts

April 17, 2014

Replacing AL4 ATF

Some ppl change their car ATF every year while others wait until their cars hit 30,000km mark on the clock. Local SC's recommend to do it every 60,000km.

For my 308 I prefer to wait until the ECU tells me when it is the right time to replace the ATF...



... and it happened after 5 years and clocking 71,000km... 





Click  HERE for reference.

February 28, 2013

Peugeot 308 Turbo 'mk1' Maintenance Cost

AHW308 Maintenance cost up to 60,000km




January 17, 2013

Peugeot 308 DIY Oil and Oil Filter Change

Not everybody knows exactly where the oil filter cartridge housing is located.

It is actually hidden underneath air intake flexible hose.
03
In order to locate the oil filter cartridge housing the resonator must be removed first (after detaching it from the flexible air hose).
04
After removing the resonator lift up the flexible hose to locate where the oil filter housing is.


Items and tools required for oil and oil filter change.
The oil filter cartridge housing can be removed with 27mm socket wrench. Oil drain plug needs 8mm allen key (not shown).

Fresh oil filter cartridge in its housing.

For those who have never DIY engine oil change please follow step-by-step procedures HERE.

How to reset Service Indicator
After changing the oil and oil filter the service indicator must be reset as fallows...
1. Turn off the ignition
2. Push-and-hold trip-meter reset button.
3. Still pushing the trip-meter reset button turn on the ignition (do not start the engine)
4. On the display will appear count down from '10' to '0'
5. After the display read '0' the service indicator (spanner icon) will disappear.
6 Switch off the ignition.
7. Done!

July 15, 2012

Hi-flow Air Filter - an unbiased review

The factory fitted air filter was replaced with a Washable/Reusable High-Flow Filter (33-2936 similar to the one used on 175bhp Mini Cooper S) after the car had just clocked 50,000km even though according to the service schedule it was not due yet. I believed and was quite confident with the High-Flow filter because many tuners and car enthusiasts prefer this type of filter as well.


The main reason for me to choose this filter is because it comes with "one-million mile warranty" and it is designed/constructed to last forever - meaning I won`t have to spend money on the throw-away paper filters anymore. This filter still needs cleaning kit though, which comes with a spray cleaner and an aerosol oil.



For less than RM200 including shipping and handling cost, I got the filter within 10-working day (@ebay from the UK) and decided to install it by myself. The filter is pre-oiled and the installation was pretty easy as it is not as thick as the factory fitted filter.


Test run...
Honestly, I am not expecting huge performance gains and to tell the truth I noticed only a very slight improvement in acceleration and throttle_response at high engine rpm, which may be due to the new un-clogged filter. I can`t say exactly the actual gains but it is reasonable to estimate that there is only 2-4hp gain, which is theoretically what a typical high flow air filter would deliver - it is something that would not impress me with a "WOW!".

Overall, I am happy with the filter for some reasons. I hope everybody bought it for the right reason too.

March 24, 2012

3-year Warranty Claims

myPeugeot308 3-yr warranty period was expired on Feb. 27th 2012. The car had just clocked 50,000km then.

The following items, but not limited to were replaced foc through out the said warranty period.

Rear Windscreen
@10,000km for broken seal

Battery
@20,000km for insufficient amperage

High-Pressure Fuel Pump
@45,000km for insufficient injection pressure

VVT Mechanisms
@50,000km for the infamous intermittent loss of power and super knocking

Etc...
"small-small" items...

Total foc incurred was around RM10k "only"

March 20, 2012

50,000km Service

The car had just clocked 50,000km at the end of the 3-yr warranty period.

The car was sent to a regular authorised service center for the scheduled services and to replace certain engine parts under warranty. Upgraded version of firmware from PSA was also loaded at the SC.

Now the lion roars differently...
http://mypeugeot308.blogspot.com/2012/03/lions-roars.html

See also
40,000-km Service
30,000-km Service
20,000-km Service
10,000-km Service

July 05, 2011

40,000km Service

AHW308 has already clocked 40,000km. Sent for scheduled service/maintenance at regular SC. 'BMO' oil and Ori Peugeot's NGK Platinum Spark Plugs. Total expenses for 40,000km-service was RM771.20.

Pt tip at 40000km
Platinum Spark Plug electrodes at 40,000km

Tyres were also replaced with another set of CSC3 225/45/17
CSC3 tyre condition after being abused for 40,000km vs new


Notes:
1. The Ori Battery was replaced foc 18months ago [after barely 1 yr of abuse] and still kicking strongly! Probably will last over 2yrs...

2. The front brake pads/discs are still OK. May be need replacement for the first time at 50,000km. Whereas rear brake pads/disc can 'tahan' much longer.

June 21, 2011

Peugeot 308 Turbo - the first 40,000km Expenses

I drive my cars [B, C, and D-segments] more than 30,000km in total per year. More than half of the total distance traveled was done in Peugeot 308T, the car which I normally drive for long distance trips throughout Malaya. Other cars are too old or too small for such long journeys...
14195377-308f
The 308 hits 40,000km in slightly more than two years. The following are the actual expenses as a guide for the first young buyers...
As shown in the above table, about 2/3 of the monthly average expenses goes to installments and downpayments. Only 1/3 of the expenses used for running and maintaining the car. If you just have only one car, you would have traveled more and there will be higher average monthly expenses needed.

My early estimate around RM3000 per month for owning and running the 308T was not far off. I've heard a few young and freshly graduated fellas earning around RM3000pm were aiming at this car. Boleh hidup ke jang? Even yg bergaji sekitar RM5000 sebulan pun sekadar cukup makan je kalo pakai keto ni...

...and please don't even think of dreaming of an RCZ!
myRCZ-14
Do not just look at fuel and schedule maintenance expenses - look at the whole cost and figure out whether you are affordable or not in a long run... pastikan yg berhutang dgn PTPTN atau yg seumpamanya jelaskan bayaran bulanan tu dulu... [harap semua anak2 buah uncle baca ni]

Sorry ya.... uncle membebel siket harini. Org tua2 mmg camtu. he heee...


Peugeot 308 Turbo Part Pricing

May 02, 2011

Pre-40,000 km DIY Inspection [cont.]

My 308 had just clocked almost 40,000km and due for periodic maintenance. Today is a public holiday and is another fine day for DIY mechanical inspection prior to sending the 26-month old 308 [OTR] to my favorite SC.

Will not elaborate further. Click HERE for similar kinda of works I did before. For record, latest photos will be posted here later ... This afternoon gonna renew insurance/roadtax.

update: Insured the car for RM80k only. The premium was RM1400++, roadtax RM90.


Tyre and Brakepad Consumptions
Main contributions to tyre and brakepad consumptions are the same as what are actually effect fuel consumption - i.e who drive where, when and how....

I drive my 308 mainly for long distances covering at least 600km return trip. Sometimes up to 2000km covering highways, trunk roads as well as state roads. Normally I drive between midnite and before sunrise. Hence the consumptions are much less than the average.

14doneA1020186
After nearly 40,000km - front brakepad had gone 6.6mm and tyre tread reduced by almost 5mm.

Consumptions:
Bosch friction pads [front]: about 1mm for every 6000km
CSC3 treads: about 1mm for every 8000km

See how to remove front brakepads

April 28, 2011

I'm back now...

It has already been almost two months my 308 didn't move. Before getting the car back on road, first thing to do is to renew insurance & road tax and do some minor maintenance.

The car is already 26months OTR. This time around I'll insure the car for RM85k only. Based on insurance calculator, the premium will be RM1,501.97 [@38.3% NCD] .....

Some of the items for 308 I bought at eBay to date:
12v 6A car battery charger
Hi-power 1157 DRL LED
Peugeot Ori F/Brakepads [set of 4]
F/Wiper Blades [set of 2]
Peugeot Sport decal
R/Wiper Blade
Splash Guard Clips [10pcs]
Tyre valve caps [set of 4]
Alloy Wheel Center Caps [set of 4]
Brake Piston Reset Tool
Wheel Bolt Caps - 19mm [20pcs].....
.... yes indeed, I need 19mm bolt caps. Now my 308 uses 19mm instead of std 17mm wheel bolts.

Will update this blog in early May 2011. Thanks for visiting.

December 26, 2010

Post 30,000km Inspection, before leaving again....

Before leaving I normally spent almost a half day to clean/tidy up everything I left at home, including cars...
I did inspect undercarriage as well....
... and found no traces of oil leak anywhere of any kind even after almost two years of abuse. To date AHW308 is free from infamous oil leak.
So far already three counts of oil change, every time filled up 4.25 liter after draining and the filter cart replaced- it is not true filling more than 3.7 liter will make oil seeps out. Probably the first batch [CBU species] which needs 4.25 liter of oil is different from the later batches...
Original CSC3 225/45 R17 tyre condition after 35,000km... makan evenly and never need balancing since day 1. Probably will last beyond 40,000km!


HAPPY NEW YEAR 1.1.11 everybody.

"Will be back....!"

September 30, 2010

OMG! I Need RM10,000 for my 308T!!

I had just spent RM400+ on the 30,000th km service and that was nothing...

It has been estimated that for the next service @ 40,000th km [after 2yrs] I need around RM10,000 to keep the 308T running. Nothing wrong with my car actually but Believe it or not?

At 40,000th km the car needs...
1. Normal service ... RM400.oo+
2. Replacement of tyres, brake pads/disks, s/plugs, brake fluid, coolant, etc...... around RM3500.oo
3. Road_tax & Insurance .... around RM2000.oo
4. To pay saman e-koq .... RM2100.oo
5. 'Firmware update'... say, RM2000.oo+

Total RM10,000.oo++

Kenape... tak percayier?

September 26, 2010

30,000th km Service

AHW308 has done almost 30,000km and ready for the scheduled service/maintenance. Will be sending to regular SC on Monday Sept 27th. As usual I will BMO oil and my choice is Mobil-1 Gold*. This time got FREE umbrella [or Lap-top bag]...
[*Mobil-1 Gold 0w-40 membuat enjin terasa lebih mantap dan solid pada red-line berbanding pelincir 0w-30, 5w-30 dan 10w-30]

Pre-Service Inspection
As usual I did my own inspection prior to sending the car for servicing.

Tyres:
New tyre thread depth = 8mm
Average remaining thread depth is 4.175mm
so, sudah makan 3.825mm/30,000km or 1.275mm/10,000km.

If wear limit is 2mm, the remaining usable thread is 2.175mm, i.e lasts another (2.175/1.275)* 10,000km = about 17,000km (making CSC3 tyres to last beyond 45,000km)

Brake Pads:
Front Bakepads sudah makan about 2/3. May require replacement during next service @ 40,000th km. Rear brakepads only gone 50%

click HERE for my typical pre-service inspection.

The 1.5yrs old car. Just done 30,000km.

updated on Sept 27th
Expenses:
Mobil-1 'Gold' : RM245.00
Oil Filter: RM41.00
Drain Plug Washer : RM3.60
Plastic Rivets [for mud-guards - 2nos.] RM3.00
Labour Charge including 'special request' : RM112.00
Service tax: RM5.60
TOTAL maintenance @30,000km: RM410.20

January 16, 2010

DIY: Suspension, Steering and Braking System Cleaning/Inspection @ 20,000km

AHW308 is now almost one-year old OTR. Just clocked around 20,000km. It's the time for another round of under_carriage/tyre_well general cleaning and inspection.

The most important inspection for safety are the Suspension, Steering and Braking System besides Tyres. Tyre inspection and rotation were done a week earlier.

After cleaning, the inspection began...

Steering and Suspension System

All links/joints and rubber bushes/boots are perfectly OK. Nuts and bolts are also tight. No loose one..
SuspensionBrakeSteering@20k

Braking System

Brake fluid level and all brake lines/hoses. OK
Brake pads. OK
Brake disks... sudah makan sikit. By using a Vernier Caliper ...
Brakedisk@20k
... front brake disk thickness is 25.32mm [new disk thickness was 26.20mm]. Sudah makan 0.88mm sahaja after one year. OK dan boleh tahan lagi tu...

Rear brake disks are virtually no wear and tear at all [yet]...
Reardisk@20k

Drive Shafts
Drive shaft boots. OK
Shafts still look perfectly OK in gunmetal color. No rust at all! How come in AW forum got ppl complain their shafts oredy rusty ah? Never clean after use meh?
Driveshaft@20k

Read also DIY: General Cleaning/Inspection [@10,000th km]
p/s Sunday Jan 17th, AHW308 will be re-test driven to and fro Fraser's Hill...


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December 08, 2009

Pre 20,000km_service Inspection

my308 is now just a couple of thousand kilometer away to clock 20,000km after 10 months of 'abuse'.
P1090911-400
Thanks to AW forumers [especially Alan Wong] to share their misadventure on some warranty issues. To avoid similar bad experience I will send my308 to the authorised [not auta-rised] SC a few hundred km before it touches the warranty millage. I had an experience too with my 206B at an authorised SC to send the car for scheduled service just after clocking 30,000km and found out the belt tensioner bearing damage was just hundreds of km beyond the said warranty millage! I had to reluctantly fork out additional RM700+ to replace it [including workmanship].

The written 100,000km or 3-yrs [w.e.c.f] warranty is not for everything. I gather some of the unwritten warranty at different millage:

Tyres and alignment: 1000km
Battery: 20,000km
Bearing, belting and some moving components: 30,000km

Since then I always spend some time to inspect the cars before they are sent to the SC to identify any fault if exist. I don't mind wasting a few hours of weekend prime time as long as most of the faulty parts are recognised because I'm doubtful the mechanics at most SCs will carry out 100% inspection.

BTW thanks to a SC which replaced the whole rear windscreen after discovering its damaged rubber seal . It would be better if they also replace the whole car to solve the infamous 'pulling to the left' issues which could not be solved by just realignment because in my opinion it is due to the suspension/chassis geometry. I remember a popular German marque recalled its cars just because of the improper design and location of fuel tank on certain model many yrs ago!
ahw308-0101
Notwithstanding, above all Peugeot 308 is the best 1.6 liter car/hatch I've ever owned and driven - it is always the largest, the safest, the fastest, the best handling and the most comfortable car in the same category and price range. Why settle for less on Japanese, Korean and local cars?

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November 27, 2009

How to Maintain/Upgrade Cars Without Spending Too Much

Week 4 Nov 2009
If you are thinking of giving your car an upgrade but you are on a tight budget, try using aftermarket products. Today aftermarket and OEM autoparts are popular and increasing in demand. These are the most economical alternatives - some are as good as the original ones. In terms of functions and design aftermarket/OEM auto parts perfectly identical and similar to the original version however, they are way cheaper and affordable. BTW, by all means always avoid imitation products.

There are online shops that offer aftermarket auto parts on their highest quality and reliability so there is nothing to worry about the performance. It is also always beneficial to purchase vehicle parts online. That way, you will be able to obtain correct on-line information almost instantly about the supplier and find out the reliability of service and its commitment to customers. Also, you will be assured of a 24-hour help line in case you need assistance on the product that you purchased that normally you will not get from local autoparts sellers. The most important thing to do before buying the items is to conduct product reviews about it.

Now, it is almost easy for everyone to do upgrades and repairs on their vehicles without having to spend time and money too much. Knowing how/willing to DIY is an advantage. Just invest in proper tools.

Happy DIY and Motoring.


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September 02, 2009

AL4 Automatic Transmission - Pressure Regulation Fault

I used to have a problem with my earlier Peugeot [not 308] AL4-Transmission. It was under warranty, so it didn't incur any direct cost to me except time, fuel and toll. But I learned quite a lot in return at no cost for consultation. I just want to share my own experience on the symptoms so that everyone will take immediate action before it is too late and start to make lots of noise in the AutoForum...

Symptoms
Flashing of the "Snow" or/and "Sports" light then the transmission went into the downgraded mode. In this mode the transmission was locked in third gear to enable to continue the operation of the vehicle following by a loss of power. The downgraded mode sometimes preceded by some very harsh [jerking] shifts. However after stopping and restarting the engine, the transmission would usually return to normal operation.

Most of the time the problem appears at unpredictable intervals. Some incidences were on a daily basis, sometimes may have weeks of trouble free operation between incidents.

What was logged in the ECU?
At SC I was told the following fault code was logged in the transmission ECU: "Intermittent fault. Pressure regulation fault, recommendation/variation"

Cause
Being a technical person I usually ask for the explanation. I was told the pressure regulation fault code was triggered when the ECU senses a difference between the calculated pressure and the actual line pressure in the transmission. The pressure difference was caused by internal leakage. Internal leaks could be caused by mechanical wear, a leak between valve body and transmission casing, incorrect adjustment of the manual valve index spring.

The most common cause however is the pressure regulation solenoid valve.

Diagnosis
The diagnosis was not straightforward, several operations were required to eliminate possibilities.

  1. Transmission fluid
    1. ATF level was checked in the transmission. [Note: Low or high fluid levels are equally harmful]
    2. ATF was placed in a clean container for examination.

    The transmission didn't need to be overhauled or replaced because the fluid sample was normal like fresh ATF, i.e transparent. Fluid drained from a transmission that has been in operation for some time is usually dark in colour and lacks transparency, this is acceptable and not necessarily an indication of an internal fault. Caution was exercised with the fluid assessment.

  2. Pressure sensor
    1. With help of the diagnostic computer the transmission line pressure was checked.
      The following parameters were observed.
      At idle in N around 2.6 bars.
      At idle in D around 3 bars.
      Under full load 2200 rpm: 11.5 bars.
    2. Since there was change in pressures, no need to test the sensor and sensor supply.

    Note: A faulty sensor maintain constant pressure of 6,5 bars. This would also mean that the transmission would be in Limp Home Mode and that the fault is permanent. Since the problem usually was intermittent the pressure readings would check out OK most of the time. Since no other problems have been found so far, diagnose continued...

  3. Solenoid Valves
    1. Pressure regulation valve and the converter lock-up valves were replaced.
    2. 2 seals behind the valve body are correctly fitted. The seals were not replaced.
    3. After fitting the valve body, the selector index spring was adjusted
    4. The multi-function switch was also adjusted.
    5. Before fitting the pan , the 2 magnets presence was assured.
    6. ATF was refilled and adjusted the level.
    7. The transmission ECU software was updated for the new solenoid valve because the older software versions are not compatible with the new Borg Warner valves.

    The operations outlined obove resolved the pressure regulation problem.

    If the problem couldn't be resolved Valve-body probably need to be replaced. Worse case, the whole Transmission required overhaul or replacement.


Important reminders to observe
  1. Only use genuine Peugeot ATF.
  2. The fluid level must be correct.
  3. The correct adjustment of the manual valve index spring is very important.
  4. Adjust the multi-function switch after the valve adjustment.
  5. Cleanliness is absolutely essential when working on the transmission.

Is is good to know...


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August 30, 2009

10,000km Service and DIY General Cleaning/Inspection

1. "FREE" 10,000th km SERVICE
August 1st. 2009 - Sent the car for the 10,000-km 'free service' to an authorised service center from where I bought my308 [almost six months ago] . I brought 'my' own oil. Paid RM64.70 for an oil filter, etc. ECU 'firmware' has been updated too for an additional function that my308 didn't have at the time it left France.

I think this particular Peugeot Service Center is one of if not the best in Klang Valley.


2. DIY SERVICE and INSPECTION
Today myPeugeot 308 just clocked 12,000km after 6-month of average usage. Taking advantage of long weekend [+National Day] I decided to clean and inspect the car inside out.

Step 1 of course wash the car first la...The paintwork still look shiny even though it has never been polished. Only cleaned with car shampoo and applied soft liquid wax once in a while...

Then open up the bonnet and cleaned everything in the engine bay.
After cleaning it was easy to start inspecting/checking. Battery terminal voltage was measured after the engine had been left sleeping for more than one-hour to ensure it was above 12volts.
Reads 12.71 Volts. Looks OK. If it fell below 12.0 Volts while sleeping there must be some troubles with the battery itself or/and the charging system [alternator, regulator, rectifier, etc..].

Next step was to check whether charging system OK or not. After firing the engine and waited almost a minute to stabilise, the a/cond and lightings were turned on. At idling engine speed the voltage should be roughly between 14.0~14.5Volts. More than 14.5 Volts is over and under 13.5volts is undercharged. Reads almost 14.1 Volts. Looks OK, but 14.2 Volts would be perfect. The voltage should be checked regularly to prevent premature death. If it does, hopefully before March 2010 or 20,000th km on the odometer for free replacement.

All hoses and wire connectors were checked for leak or/and loose. Everything was in perfect condition. Just like new. QC was excellent.The sky was overcast. Expecting light showers within an hour or so. The car was then pushed into the garage at ease, no squeaking sound of trapped sand or debris between the pad and the disk, also no problem with wheel bearings. Then crawled underneath to check for traces of oil or other fluid leaks. Also perfectly clean. No leaking, no seeping at all.
P1030444ucf
P1030442uc
The car was then driven to the front porch. Wheels were removed to inspect braking system.
Brake pads still got 10mm balance. The disks were all worn out evenly, both front disks already 0.5mm thinner on each surface though. Tyres were inspected but no damages found. Worn out evenly with approx. 80% of remaining thread depth.
Wheels were then cleaned and waxed to make them look like new again. No scratch at all hence polishing was absolutely unnecessary at then.

Tyre wells were also inspected and cleaned. Nothing went wrong. Everything in perfect condition. Both in front......and at the rear. The last test was 'pap smear'. To check for how effective the combustion and emission control was. The car was warmed up first. Tail pipe was cleaned from previous deposit of carbon black and then taken for a spin at normal pace. No hard acceleration. Upon returning to the porch a piece of tissue paper is rubbed on the inside surface of the tail pipe and here it is...
Very minimum carbon soot. Relatively clean backside, but a little bit smelly, ha haaa...

By then everything was inspected. Nothing went wrong and the car looked like brand new again... except for one thing though. As tyres worn out, there was a very slight drifting to the side just like my old W124. It was also time to rotate the tyres.

Regarding 'mild' or 'bearable' drifting to the left advices. It is a bullshit and waste of money to go to the tyre shops to adjust toe angle alone in order to rectify it. No way.

Toe-in is actually to correct understeer while toe-out is for oversteer compansation. I bet if all tyre shop mechanics know this.

Its camber and caster angles need adjustment if the car drifts sideways apart from rear axle 'not 90-degree' [perpendicular] to the car axis. If a car cannot be adjusted for camber and caster angles there is a simple way but proven successful. Everybody can DIY simply by juggling tyre rotation [swapping].

The following what I did by taking advantage of the different rate of wear between front and rear tyres.... [after clocking 12,000km]

First I did for LHS tyres. I swapped between FR and RR. Took a spin for a quick test. Pulling to the left was felt even more.

Then I swapped FL and RL tyres. Took another spin. The there is a mild pulling to the left.

Next I changed back LHS tyres to the earlier position. Tadaaaa.!!!.. no more drifting. It seemed that swapping between FL and RL tyres was good enough. The car went perfectly straight at any speed. If drifting persist, I would have to swap between FR and FL or/and RR and RL tyres. "The car looks and feels almost like it was 6 months ago... simply loved it, again." - uncle.D

THE END for today...

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