February 28, 2010

DIY: How to Remove Front Brakepads

(for REAR brake Pads click HERE)

How to Remove Front Brakepads 
Firstly raise the car with a jack and then remove the wheel. For safety precaution place the wheel beneath the car next to the jacking position. Everybody knows how to do this - so no need to elaborate further, right?

Tools required to remove brake pads are...
1toolsA1020141
... 13mm box wrench with ratchet handle, 19mm open ended spanner and a prying tool

Step-by-step procedures

1. By using prying tool [if u don't have one, a flat screw driver will do] spread the caliper apart, the same way you split open durian fruit. Keep your eyes on brake fluid level in the reservoir which may overflow.
2spreadcaliperA1020158

2. There are two bolts holding the movable caliper on slider guide. Only loosen and remove the lower bolt by using 13mm box wrench. Use 19mm open end spanner to prevent caliper guide from rotating while removing the bolt.
3loosencaliperA1020162

3. Then simply lift upward the movable caliper [using the upper guide as hinge] to expose brake pads...
4liftupcaliperA1020164

4. Hang up the caliper using what ever u have.
20hangupA1020173

5. Then lift out the pads one by one...
6removepad1A1020165
watch the picture carefully, do exactly as shown.
7removepad2A1020166
Achtung! Brake pad dust and dirts are dangerous if inhaled. Never use blower to remove them like w/shop mechanics do.

6. Clean dust on brake pads, calipers and their vicinity using a rag with whatever water_base detergent. I used dish washing detergent and stainless steel wool .
9cleanedpadsA1020170
If the dirt and dust are too stubborn use mineral turpentine with steel wire brush.
8cleanedcalipersA1020177
After cleaning those brake pads and calipers still look shiny like new ... easy for inspections.

7. Inspect the caliper piston and caliper guide dust cover for damage and make sure the caliper guides slide smoothly. Inspect also brake pads and disc, etc. Replace them if necessary. In my case I placed the pads back [no need to replace yet]...
11placebackpadsA1020178
because...
12padthicknessA1020181
...still have 7.3mm thick, i.e more than one-half remaining. Probably will last as long as tyre tread up to at least 40,000km since the last replacement.

8. Finish the job by swinging back the caliper to its original position. Refit the bolt into the lower slider guide and tighten. It is strongly advisable to apply thread locking compound similar to Loctite and tighten to specified torque..
13cleanedcalipersA1020183
Cleaning and Inspecting inside-out completed. Finally refitted the wheel and it's all done!

14doneA1020186


Related DIYs:
How to Replace Peugeot 308 REAR Brakepads
How to Remove Peugeot 206 Front Brakepads
W124 Suspension, Steering and Braking System
How to Remove, Overhaul and Replace Peugeot 206 Starter Motor

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AHW308 First Year Anniversary Pictures

It has already been one year since AHW308 rolled out of the show room. Today the car was parked on backyard patio for general cleaning and then for photo session...
400P1110639
Almost show room condition on the outside...
400P1110632

400P1110634

400P1110644
... the cabin and the power plant still look like new. Virtually no stain, no dust, no oil residue...
400P1110649

What about undercarriage condition?
400P1110652

400P1110653
still look ok?
400P1110655
what about underneath the engine?
400P1110659
ok? no?...
400P1110660
These are the results of the actual DIY detailing...
400P1110633

400P1110636

400P1110641
no! its not C-rra Glow... C-rra Glow doesn't shine at undercarriage...
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it's uncle's Gloss


click here for some of the detailing work done.
more pictures coming....


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February 06, 2010

Taking Another Brake

AHW cleaned and inspected 308 braking system last week, the following weekend was the time for taking another brake. It had already been six months since the last time AHW cleaned and inspected his 206 braking system.

After removing the wheel this is what the visual condition looked like...
04A1070267
Looks dusty isn't it?

308 and 206 are using different types of BOSCH brake, in principle they are the same though. Hence method to remove the pads is not much different except 308 needs 19mm open end spanner as well in addition to the 13mm wrench to remove the bolt which hold the brake caliper to the slider. 206 just needs 13mm wrench. A plier is also needed to pull out 206 brake pads by their 'pins'- such pins do not exist on 308 brake pads.

These are the tools needed to remove 206 brake pads for cleaning and inspection...
04A1070283
13mm box wrench c/w ratchet handle, pliers and prying bar.

Brake Pads Removal Procedures
1. By using prying bar [if u don't have one, a flat screw driver will do] spread the caliper apart. Keep your eyes on brake fluid level in the reservoir which may overflow.

2. There are two bolts holding the movable caliper to the slider guide. Only loosen and remove the lower bolt by using 13mm box wrench.
04A1070284

3. Then simply swing up the movable caliper [using the upper guide as hinge] to expose brake pads.
04A1070274

4. Remove each brake pad by pulling outwards its upper 'safety pin' by using a pair of pliers.
04A1070277

5. Clean and inspect what ever necessary...
04A1070279
After abusing the car for around 50,000km throughout Malayan Peninsular in three years [from sea level to 6666ft Berincang Summit in Cameron Highlands] there are still more than 6mm of material left on front brake pads.
04A1070282
the pad is 6.48 mm left after abusing around 50,000km

Probably the front brake pads on 206 will last up to 80,000km before need replacement to make their lives double than front brake pads on 308.

6. After cleaning and inspecting place back the pads [if they are still usable] and carefully swing down the caliper to its original position...
04A1070280
... then refit the bolt into the lower slider guide and tighten.
04A1070286
It is strongly advisable to apply thread locking compound similar to Loctite and tighten to specified torque..


Related DIYs:
How to Remove Peugeot 308 THP Brakepads
W124 Suspension, Steering and Braking System
How to Remove, Overhaul and Replace Peugeot 206 Starter Motor

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February 01, 2010

Simple DIY

Some of the simplest DIYs everybody can do...
shortantenna
Now AHW308 has a rear roof_spoiler and a stubby chubby 'bespoke' antenna...

Many readers contacted AHW asking for the info about the stubby antenna... well, if u guys are really interested to buy 'screw-n-play' stubby antennae click HERE.
  • Type A: Fixed-length
  • Length: 2.55"
  • Reception: 3 out of 5


BTW AHW308 stubby chubby antenna is custom made by A. H.Wan @ uncle.D himself... not available for sale but everybody can DIY too.

What u need is a bolt or two with matching thread and usual cap u r familiar with. Just look closely. They look very familiar, don't they? Apply any type of glue to stick them together. Any of these stubby chubby antenna works anywhere in Klang Valley. No problem on FM reception.
stubby04A1010138
Well, this is just the simplest DIY which uncle.D wanna share with u readers. If u scroll down the pages u will find some of DIYs u all can do by yourselves. There will be much more DIYs in the pipeline to be shared...

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